Custom Hydroformed Tubeset

Hydroforming is a process that enables us to maximize strength to weight ratio of our tubesets by tightly controlling cross-sectional shape and wall thickness exactly throughout the length of each 7005 T6 tube.

Combined with multiple FEA load simulations to optimize every element of the design for each tube for each frame, hydroforming enables us to maximize frame performance. Creating complex shaped tubes to maximize specific strength while minimizing weight and control the stiffness profile to give us desired ride characteristic.

Other benefits of using hydroformed tubes include less welds, less waste material, and higher precision when compared to standard tubes.

We use this process on all our frames to ensure that Banshee frames have superior strength to weight ratio, and optimized stiffness profiles for maximum performance on the trail.

Found on all models.